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PET bottle product development with 3D prototyping

At Ducona, we support food producers and other filling companies with fast and accurate PET bottle development. Thanks to our in-house 3D printing capacity, we convert any idea into a tangible model within a short time. This speeds up your decisions and ensures perfect alignment with your filling line and packaging process.

Send us your drawing – we make it visible

Do you already have a design or technical drawing of your PET packaging? Then we will print a prototype that allows you to assess shape, grip, label panel, base, cap-fit and shelf presentation. This enables you to quickly verify whether the design meets your wishes and requirements.
We can print the following file types:

  • .STL
  • .OBJ
  • .3MF
  • .STEP
  • .STP

If desired, we are happy to review the design with you to identify further optimisation opportunities.

No drawing yet? We design with you

Ducona creates a design based on your instructions and visual and functional requirements. Combining your expertise with ours, we determine the optimal wall thickness (wall strength), diameter, height, fill level, neck shape, shoulder height, label area, optimal weight, centre of gravity and other specific properties. You will first receive a digital design and, if desired, a 3D prototype for quick evaluation.

3d-prototyping

Lightweighting without compromise

Lightweighting is an important part of PET bottle development and part of our daily work. We simulate the effect of weight reduction on the bottle design. Using our 3D models, we immediately test how changes in shape or reductions in material influence grip, stability and filling behaviour.

Fast approval of the final design, short time to market

Our 3D prototypes make every development step visible. You can compare multiple variants side by side and present them internally to teams such as QA, marketing and operations. This prevents costly adjustments to tooling and accelerates the path from idea to production.

From prototype to series production

Once the design is final, we translate the prototype into a (test)production mould. We prepare a clear product specification and ensure a consistent transition to our state-of-the-art machines.

Contract partners benefit from just in time delivery, saving space in your warehouse.